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Anti-Lock Brakes
Description: Today, virtually all cars come with ABS as
standard equipment or as an option. The typical ABS system includes wheel-speed
sensors, a hydraulic control unit, and an electronic control unit. When you
apply the brake pedal, the electronic control unit monitors and compares the
signals from the wheel-speed sensors. If the electronic control unit senses
rapid deceleration (impending lock-up) at a given wheel, the electronic control
unit commands the hydraulic control unit to reduce hydraulic pressure to that
wheel. This type of pressure limiting is similar to pumping the brake pedal,
only much faster. Some pick-up trucks and cargo vans have rear-wheel only ABS to
handle different braking needs under different loading conditions. This type of
ABS system controls only the rear wheels and limits pressure to both of them
when either is about to lock.
Purpose: ABS was designed to help you maintain directional
control during emergency stops and when road conditions are poor. By maintaining
control, you have better chances of avoiding a crash. ABS is especially useful
on wet and slippery roads. You should never pump the brake pedal on a car with
ABS, since the system itself “pumps” the brakes automatically. All you need to
do is apply firm and continuous pressure to the brake pedal to activate ABS
operation. When the ABS system operates, you may feel a pulsating sensation from
the brake pedal. When ABS operation is no longer needed, the braking system
reverts to conventional hydraulic operation without intervention from the ABS
system.
Maintenance Tips/Suggestions: When turning the ignition
switch to the on position, the amber BRAKE, ANTILOCK or ABS light on the
instrument panel should glow momentarily, and then turn off. If the light stays
on or flashes, or comes on while driving, it indicates a fault in the ABS
system. Have your car’s ABS system inspected immediately by a professional
technician to determine the source of the problem. Your owner’s manual may
specify periodic flushing and filling of the brake hydraulic system, which
should not be overlooked. This is a service best left to professional
technicians, as many cars with ABS have specialized brake-bleeding procedures.
Braking systems with ABS can also generate extremely high hydraulic pressures,
which can be dangerous. Once again, consult a professional service technician if
your car needs ABS or hydraulic system service.
Anti-Lock Brake System Light
Description: Located on the instrument panel, this warning
light may be labelled BRAKE, ANTILOCK or ABS.
Purpose: The ABS warning light alerts you to problems in
the ABS system.
Maintenance Tips/Suggestions: When turning the ignition
switch to the on position, the amber BRAKE, ANTILOCK or ABS light on the
instrument panel should glow momentarily, and then turn off. If the light stays
on or flashes, or comes on while driving, it indicates a fault in the ABS
system. Have your car's ABS system inspected immediately by a professional
technician to determine the source of the problem.
Brake Fluid
Description: Brake fluid is a specially formulated liquid
used in the brake hydraulic system. Brake fluid must meet one of three
specifications. DOT3 and DOT4 are glycol-based fluids, which absorb water. DOT5
is a silicone-based fluid and does not absorb water. The main difference is that
DOT3 and DOT4 absorb water, while DOT5 doesn't. Most cars use DOT 3 fluid from
the factory.
Purpose: Since liquids can't be compressed, brake fluid
transmits force to various parts of the braking system when you step on the
brake pedal. Brake fluid must also have a high boiling point because of the heat
generated during braking and must not freeze during cold temperatures. DOT 3 and
DOT 4 fluids also attract small amounts of water that may collect in the brake
system.
Maintenance Tips/Suggestions: Check the brake fluid level
in the master cylinder reservoir regularly, ideally at every oil change. Most
cars use semi-transparent reservoirs that have level markings to make fluid
monitoring easy. If you need to add fluid, use only the type of fluid
recommended in your car's owner's manual. Do not leave the cover off the master
cylinder any longer than necessary; DOT 3 and DOT 4 brake fluids attract water.
Use extreme care when handling DOT 3 and DOT 4 fluid as it quickly destroys
paint if spilled.
On cars with disc brakes, it's normal for the fluid level to gradually drop
as the brakes wear. This fluid fills up the space left by the disc brake
calliper pistons as they move outward with brake wear. However, if you find that
brake fluid needs to be added frequently, there may be a leak in the hydraulic
system. Have the system inspected as soon as possible by a qualified service
technician. Your owner's manual may specify periodic flushing and filling of the
brake hydraulic system, which should not be overlooked. This is a service best
left to professional technicians, as many cars with ABS have specialized
brake-bleeding procedures. Braking systems with ABS can also generate extremely
high hydraulic pressures, which can be dangerous. Once again, consult a
professional service technician if your car needs ABS or hydraulic system
service.
Brake Hardware
Description: Brake hardware generally refers to the
supporting hardware for disc and drum brakes. Hardware related to disc brakes
usually includes anti-rattle springs, pad-retaining springs, silencing shims,
calliper pins, support keys, return springs, and retaining screws. Typical drum
brake hardware includes return springs, hold-down springs, tension springs and
star wheel adjuster. It's important to note that the exact hardware
configuration and names of the hardware vary considerably with different makes
and models of cars.
Purpose: Brake hardware is used to retain brake parts
in certain locations and can also be used to return parts to certain positions
when hydraulic pressure is released. Certain types of brake hardware are also
used to silence disc brakes.
Maintenance Tips/Suggestions: Symptoms of brake hardware
problems may include dragging brakes, squealing while braking, grinding brakes,
a low brake pedal or pulling when braking. If your car exhibits any of these
symptoms, have it checked out by a qualified technician as soon as possible.
When your car is due for brake service, ask if the brake hardware will be
replaced. Having the hardware replaced during brake service is the best
investment you can make to ensure safe braking and longest life from your new
brakes.
Brake Hydaulics
Description: The brake hydraulic system consists of the
master cylinder, disc brake callipers (disc brakes), wheel cylinders (drum
brakes), hydraulic lines and hoses, and combination/proportioning valve. When
you push on the brake pedal, the force of your leg generates hydraulic pressure
in the master cylinder, which then flows through the hydraulic lines and hoses
to the wheel cylinders and callipers. The hydraulic force applies pressure
through the wheel cylinders and callipers, forcing the shoes against the drums
(drum brakes) and the pads against the rotors (disc brakes).
In the early 1960s, cars began using split hydraulic systems and tandem
master cylinders. Essentially, this divided the hydraulic system into two
separate systems (front and back), ensuring proper hydraulic and braking on one
side of the system, if a leak developed on the other side.
In the 1980s, some carmakers began to use diagonally split systems, which
took safety a step further. Instead of splitting the system into front and rear,
the system was now hydraulically divided into left-rear/right-front and
right-rear/left-front. By maintaining one front and one rear brake, the result
is more balanced braking when the system develops a leak. By law, all of today's
cars are required to use some type of hydraulically split system.
Purpose: The hydraulic system transmits and multiples
force as needed to provide braking action throughout the brake system.
Maintenance Tips/Suggestions: Check the brake fluid level
in the master cylinder reservoir regularly, ideally at every oil change. Most
cars use semi-transparent reservoirs that have level markings to make fluid
monitoring easy. If you need to add fluid, use only the type of fluid
recommended in your car's owner's manual. Do not leave the cover off the master
cylinder any longer than necessary; DOT 3 and DOT 4 brake fluids attract water.
Use extreme care when handling DOT 3 and DOT 4 fluid as it quickly destroys
paint if spilled. On cars with disc brakes, it's normal for the fluid level to
gradually drop as the brakes wear. This fluid fills up the space left by the
disc brake calliper pistons as they move outward with brake wear.
However, if you find that brake fluid needs to be added frequently, there
may be a leak in the hydraulic system. Have the system inspected as soon as
possible by a qualified service technician. Your owner's manual may specify
periodic flushing and filling of the brake hydraulic system, which should not be
overlooked.
This is a service best left to professional technicians, as many cars with
ABS have specialized brake-bleeding procedures. Braking systems with ABS can
also generate extremely high hydraulic pressures, which can be dangerous. Once
again, consult a professional service technician if your car needs ABS or
hydraulic system service.
Vacuum
Booster
Description: Located on the driver’s side of the car
towards the back of the engine compartment, the vacuum-operated brake booster is
the heart of a “power brake” system. The master cylinder mounts to the front of
the brake booster.
Purpose: The brake booster uses the
differential of engine vacuum (negative pressure) and atmospheric pressure
(positive pressure) to multiply force from the driver’s leg. This applies
increased force to the pushrod of the master cylinder, generating more pressure
from the master cylinder than from use of the driver’s leg alone.
Maintenance Tips/Suggestions: Brake boosters are generally
very reliable and require no maintenance. Some boosters have a small filter in
the vacuum line supplying the booster. This filter should be replaced
periodically to ensure a consistent flow of vacuum to the booster. It should be
inspected regularly to make sure that its vacuum connection and hose are sound
and that the connection grommet seals tightly around the vacuum connection.
Symptoms of brake booster problems include excessive brake pedal effort, a rough
running engine, excessive idle speed, or a whooshing or hissing noise. Have the
symptom checked by a professional technician to pinpoint the cause.
Disc Pads/Shoes
Description: Historically, pads and shoes contained a
lining material made of asbestos or asbestos compounds. Today's friction lining
may contain semi-metallic compounds, non-asbestos organic compounds, and
ceramics, among others.
Purpose: Pads and shoes are the
wearable friction elements of the braking system. When installed properly, they
should provide reliable and quiet braking for many miles.
Maintenance Tips/Suggestions: Have your car's brakes
inspected annually to make sure everything's OK. It's always best to be able to
plan ahead for brake work by knowing brake condition as your car ages. Brakes
are a normal wear item for any car, so sooner or later they're going to need
replacement. Planning can also save you money, because the brakes won't get to
the “metal-to-metal” point, which usually means expensive rotor or drum
replacement. Symptoms of brake problems may include dragging brakes, squealing
brakes, a pulsating brake pedal (with ABS not functioning), grinding brakes, a
low brake pedal or pulling when braking. If your car exhibits any of these
symptoms, have it checked out by a qualified technician as soon as possible.
Drums/Rotors
Description: Brake drums and rotors are the spinning
members of the braking system that come in contact with the lining material from
the brake shoes and pads. Drums are usually made of cast iron and rotors may be
made of cast iron, or a composite of cast iron and a stamped steel center
section.
Purpose: Drums and rotors provide the mating surface for
brake shoes and pads. Because of the heat generated from all the friction, a
drum or rotor must be able to remain stable even when subjected to the
temperatures of repeated braking.
Maintenance Tips/Suggestions: Have your car’s brakes
inspected annually to make sure everything’s OK. It’s always best to be able to
plan ahead for brake work by knowing brake condition as your car ages. Brakes
are a normal wear item for any car, so sooner or later they’re going to need
replacement. Planning can also save you money, because the brakes won’t get to
the “metal-to-metal” point, which usually means expensive rotor or drum
replacement. Symptoms of brake problems may include dragging brakes, squealing
brakes, a pulsating brake pedal (with ABS not functioning), grinding brakes, a
low brake pedal or pulling when braking. If your car exhibits any of these
symptoms, have it checked out by a qualified technician as soon as possible.
Hydraulic Braking Light
Description: Located on the instrument panel, this warning
light is usually red and labelled BRAKE. The light glows with the ignition
switch in the on position.
Purpose: The hydraulic warning light glows when there is a
loss of pressure detected in the hydraulic system. On some cars, this light may
be used to alert the driver that the brake fluid level is low.
Maintenance Tips/Suggestions: If your car’s BRAKE warning
light comes on, check your owner’s manual to find out its meaning. Unlike some
warning lights, the BRAKE warning light does not have standard meanings; it may
be also be used for multiple purposes. For example, the same light may be used
to show that the parking brake is engaged and when the fluid in the master
cylinder is low. When in doubt, have the condition checked by a qualified
service technician right away. A loss of hydraulic pressure can affect brake
operation, which can make your car unsafe.
Parking Brake Warning Light
Description: Located on the instrument panel, this warning
light is usually red and labelled BRAKE. The light glows with the ignition
switch in the on position.
Purpose: The parking brake
warning light notifies the driver that the parking brake is engaged. This
reduces the chances of driving off with the parking rake engaged, causing
premature wear of the rear brakes.
Maintenance Tips/Suggestions: Use your parking brake
regularly. Not using the parking brake for a long period of time and then
activating it may cause cables and other parts to seize because of corrosion. If
the BRAKE light stays on after you've released the parking brake, it may
indicate a hydraulic system problem because the same light may be used for
multiple purposes. There's also the possibility that the parking brake cable or
switch may be sticking or is out of adjustment. Consult a professional
technician to isolate the cause.
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